Started Up the OVERMADE Writing & Printing Paper Machine at Lipy Paper Mill, Bangladesh
PM-1 Startup at Lipy Paper: 60,000 TPA Capacity with OVERMADE Technology
Wire width 3,850 mm, design speed 700 m/min; DYNAFLO FL headbox with dilution, OVER SIZER P, and double OVER CAL S
Despite pandemic-era travel and on-site constraints, OVERMADE supported Lipy Paper Mill in commissioning and starting up a new writing & printing paper machine. The line combines high productivity with quality-driven components to reach demanding market standards.
Key Highlights
- Wire width: 3,850 mm
- Design speed: 700 m/min
- Capacity: 60,000 tons per year
- DYNAFLO FL hydraulic headbox with dilution control
- OVER SIZER P (inclined, rod film applicator)
- Double OVER CAL S, back-to-back with two variable crown rolls
- Remote assistance enabled safe, timely startup during COVID-19
Project Overview
OVERMADE assisted Lipy Paper to start up a brand-new writing and printing paper machine under pandemic constraints, guiding commissioning and tuning through real-time remote support up to ‘paper at reel’.
Core Technology
Key sections include the DYNAFLO FL hydraulic headbox with dilution to achieve top-tier CD basis-weight profiles and paper properties; the OVER SIZER P (inclined, rod film applicator); and a double OVER CAL S in back-to-back configuration with two variable crown rolls.
Performance & Impact
The configuration targets stable runnability and consistent quality across writing & printing grades, combining speed, formation, and surface properties to meet export-oriented standards.
"“Paper formation and quality are remarkable, thanks to OVERMADE dilution headbox and soft calenders.”"
— Lipy Paper Mills (customer feedback reported by OVERMADE)
Technical Specifications
Wire Width:3,850 mm
Design Speed:700 m/min
Annual Capacity:60,000 TPA
Key Components:DYNAFLO FL headbox (dilution), OVER SIZER P, double OVER CAL S
Conclusion
The successful PM-1 startup under challenging conditions showcases Lipy Paper’s agility and OVERMADE’s technical support, delivering a high-capacity, quality-focused line ready for demanding markets.
Sources:
- Started-up the OVERMADE writing and printing paper machine in LIPY PAPER MILL – BANGLADESH
PaperFIRST news item with specs, components, and pandemic-era remote commissioning details.
- Writing and printing paper machine started up at Lipy Paper Mill (Bangladesh) – OVERMADE
OVERMADE news note on remote assistance and startup context.
